01 / OFFICIAL CAMPAIGNS
2022 New Flyer XDE40 recall campaigns
NHTSA 25V898000
- Component
- ELECTRONIC STABILITY CONTROL (ESC), SERVICE BRAKES, AIR
- Report received
- December 19, 2025
- Potential units
- 6,673campaign-wide
Defect and consequence
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 121, "Air Brake Systems" and 136, "Electronic Stability Control Systems on Heavy Vehicles.".
Why it matters: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.
Remedy
New Flyer will update the software, free of charge. Owner notification letters were mailed February 17, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.
Owner notification: February 17, 2026 · Filing manufacturer: New Flyer of America, Inc.
NHTSA 22V943000
- Component
- STEERING
- Report received
- December 20, 2022
- Potential units
- 746campaign-wide
Defect and consequence
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2013-2022 XDE35, XDE40, XDE60, XE40, XN40, 2017-2022 XE60, 2014-2022 XT40 and XT60 transit buses equipped with a double tilt steering column. The steering column connection to the upper steering shaft may become loose.
Why it matters: A loose steering shaft can cause a loss of steering, increasing the risk of a crash.
Remedy
Dealers will replace the steering column and shaft components, free of charge. Owner notification letters were mailed on February 1, 2023. Owners may contact New Flyer's customer service at 1-204-224-6706. New Flyer's number for this recall is R22-035.
Owner notification: February 1, 2023 · Filing manufacturer: New Flyer of America, Inc.
NHTSA 22V637000
- Component
- STEERING
- Report received
- August 24, 2022
- Potential units
- 55campaign-wide
Defect and consequence
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2022 XD40, XD60, XDE40, 2022 XN35, XE40, XN40, and 2021 XN60 transit buses. The steering gears may have been incorrectly assembled, which can cause the gear to fracture.
Why it matters: A fractured steering gear can cause a loss of steering control, increasing the risk of a crash.
Remedy
Dealers will inspect and replace the steering gear if required, free of charge. Owner notification letters were mailed on September 2, 2022. Owners may contact New Flyer's customer service at 1-204-224-6706. New Flyer's number for this recall is R22-026.
Owner notification: September 2, 2022 · Filing manufacturer: New Flyer of America, Inc.
02 / COMPONENT BREADTH