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RECALLROADTHE CAMPAIGN RECORD

MODEL-YEAR RECALL REPORT

2011 New Flyer XDE40 recalls

NHTSA's September 21, 2026 snapshot lists 5 safety recall campaigns for the 2011 New Flyer XDE40, spanning 4 component groups. A model match does not confirm that a specific VIN is included.

Official source: NHTSA recall campaign file · Snapshot September 21, 2026

Distinct campaigns5not VIN-specific
Component groups4distinct top-level categories
Latest recordJanuary 26, 2016report received
VIN resultNot checkeduse official lookup

01 / OFFICIAL CAMPAIGNS

2011 New Flyer XDE40 recall campaigns

The 2011 New Flyer XDE40 report contains 5 distinct NHTSA campaigns; the most recently received record is campaign 16V038000 dated January 26, 2016.
Component
SEATS
Report received
January 26, 2016
Potential units
4,848campaign-wide
Defect and consequence

Defect: New Flyer Industries, Ltd. (New Flyer) is recalling certain model year 2015 New Flyer MD30, 2012 C35LFR, 2010-2011 D35LFR, NABI 35LFW, 2011 D40LFR, 2010-2012 D60LFR and NABI 31LFW, 2010 C40LF, DE35LF, D40LF, DE40LFA, DE60LFA, GE35LFR and GE40LF, 2009 DE60LF and GE40LFR, 2010-2013 C40LFR, DE60LFR, NABI 416 and NABI 60BRT, 2010-2015 XD35, XDE40, NABI 40LFW and 42BRT, 2011-2015 XD40 and XN40, 2013-2015 XD60, XDE60 and XN35, 2010-2014 XDE35, 2013 XE40, 2012-2015 XN60, equipped with certain Recaro Ergo-M Commercial Bus Driver Seats. The affected seats have J-Brackets that may be missing welds which could allow the seat belt anchorage assembly to separate from the J-Bracket.

Why it matters: If the seatbelt anchorage assembly separates from the J-Bracket, the bus driver may not be properly restrained in the event of a crash, increasing their risk of injury.

Remedy

New Flyer will notify owners instructing them to inspect their seats for missing welds. Recaro will supply replacement anchorage brackets and cover the labor to replace them if any welds are missing, free of charge. The recall began on February 4, 2016. Owners may contact New Flyer customer service at 1-204-224-6706, or Recaro customer service at 1-800-873-2276. New Flyer's number for this recall is R16-001.

Owner notification: February 4, 2016 · Filing manufacturer: New Flyer Industries Ltd.

Component
STRUCTURE
Report received
December 17, 2012
Potential units
2,048campaign-wide
Defect and consequence

Defect: New Flyer is recalling certain model year 2004-2011 transit buses, models: C35LF, C40LFR, D35LFR, D40LF, D40LFR, D60LF, D60LFA, D60LFR, DE35LFA, DE40LF, DE40LFA, DE40LFR, DE60LF, DE60LFA, DE60LFR, and XDE40. The drive shaft access panel may have insufficient strength or be not properly secured to the floor. If the drive shaft fails, debris from the driveshaft failure may enter the passenger compartment through the panel.

Why it matters: If debris resulting from drive shaft failure enters the passenger compartment, it may result in injury to the bus occupants.

Remedy

New Flyer notification to owners on 01/03/2013. Dealers will install a steel plate under the access panel on affected buses, free of charge. Owners may contact New Flyer at 1-204-224-6706 for more information.

Owner notification: January 3, 2013 · Filing manufacturer: New Flyer Industries Ltd.

Component
PARKING BRAKE
Report received
October 25, 2012
Potential units
1,041campaign-wide
Defect and consequence

Defect: New Flyer is recalling certain model year 2010-2012 transit buses, models C40LF, C40LFR, D35LFR, D40LFR, D60LFR, XD35, XD40, XDE35, XDE40, and XN40. Air pressure may leak from the parking brake chambers causing the parking brakes to drag while the vehicle is driven.

Why it matters: If the brakes drag, they may overheat, possibly resulting in a fire.

Remedy

New Flyer will notify the owners and the affected brake chambers will be replaced, free of charge. The recall began on November 13, 2012. Owners may contact New Flyer at 1-204-224-6706 for more information.

Owner notification: November 13, 2012 · Filing manufacturer: New Flyer Industries Ltd.

CAMPAIGN

NHTSA 12V132000

Component
ELECTRICAL SYSTEM
Report received
March 26, 2012
Potential units
89campaign-wide
Defect and consequence

Defect: New flyer is recalling certain model year 2011 xde35 and model year 2010-2012 xde40 heavy duty transit buses. over time particulate debris can accumulate in the lithium-ion energy storage system (ess), and in conjunction with moisture, can breach the electrical isolation of the high voltage battery pack. a conductive path can be created if the electrical isolation is breached at both ends of the battery.

Why it matters: If this condition occurs, unintentional discharge of the batteryâ’s stored energy can result, increasing the risk of a fire.

Remedy

New flyer will notify owners, and dealers will install an electrical contactor and modify the li-ion ess, free of charge. the safety recall began on april 5, 2012. owners may contact new flyer at 1-204-224-6706.

Owner notification: April 5, 2012 · Filing manufacturer: NEW FLYER INDUSTRIES LTD

CAMPAIGN

NHTSA 12V002000

Component
ELECTRICAL SYSTEM
Report received
January 4, 2012
Potential units
490campaign-wide
Defect and consequence

Defect: New flyer is recalling certain model years 2009-2012 xde40, model years 2010-2011 models xd35 and xde35, model year 2010 xd40, and model year 2011 xn40 transit buses, manufactured from january 2010, through december 2011, and equipped with a parker-hannifin (vansco) instrument panel. the programming of the instrument panel is such that if multiple error messages are received by the instrument panel from the vehicle powertrain, the â“check engine┠and/or â“stop engine┠indicator lamps on the dash may not illuminate and the engine may enter a safety or shutdown mode of operation.

Why it matters: Engine shutdown would result in loss of vehicle propulsion or vehicle stall, either of which increases the risk of a crash.

Remedy

New flyer will reprogram the instrument panel free of charge. the safety recall began on january 9, 2012. new flyer will upload a corrected software version free of charge. owners may contact new flyer at 1-204-934-4876.

Owner notification: January 9, 2012 · Filing manufacturer: NEW FLYER INDUSTRIES LTD

02 / COMPONENT BREADTH

What defects are listed for the 2011 New Flyer XDE40?

The most frequent component groups in 2011 New Flyer XDE40 campaign records are Electrical System (2), Parking Brake (1), Structure (1), Seats (1); these counts describe filed campaigns rather than observed failure rates.
Electrical System2
Parking Brake1
Structure1
Seats1