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RECALLROADTHE CAMPAIGN RECORD

MODEL-YEAR RECALL REPORT

2021 New Flyer XDE40 recalls

NHTSA's September 21, 2026 snapshot lists 3 safety recall campaigns for the 2021 New Flyer XDE40, spanning 3 component groups. A model match does not confirm that a specific VIN is included.

Official source: NHTSA recall campaign file · Snapshot September 21, 2026

Distinct campaigns3not VIN-specific
Component groups3distinct top-level categories
Latest recordDecember 19, 2025report received
VIN resultNot checkeduse official lookup

01 / OFFICIAL CAMPAIGNS

2021 New Flyer XDE40 recall campaigns

The 2021 New Flyer XDE40 report contains 3 distinct NHTSA campaigns; the most recently received record is campaign 25V898000 dated December 19, 2025.
Component
ELECTRONIC STABILITY CONTROL (ESC), SERVICE BRAKES, AIR
Report received
December 19, 2025
Potential units
6,673campaign-wide
Defect and consequence

Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 121, "Air Brake Systems" and 136, "Electronic Stability Control Systems on Heavy Vehicles.".

Why it matters: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.

Remedy

New Flyer will update the software, free of charge. Owner notification letters were mailed February 17, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.

Owner notification: February 17, 2026 · Filing manufacturer: New Flyer of America, Inc.

Component
STEERING
Report received
December 20, 2022
Potential units
746campaign-wide
Defect and consequence

Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2013-2022 XDE35, XDE40, XDE60, XE40, XN40, 2017-2022 XE60, 2014-2022 XT40 and XT60 transit buses equipped with a double tilt steering column. The steering column connection to the upper steering shaft may become loose.

Why it matters: A loose steering shaft can cause a loss of steering, increasing the risk of a crash.

Remedy

Dealers will replace the steering column and shaft components, free of charge. Owner notification letters were mailed on February 1, 2023. Owners may contact New Flyer's customer service at 1-204-224-6706. New Flyer's number for this recall is R22-035.

Owner notification: February 1, 2023 · Filing manufacturer: New Flyer of America, Inc.

CAMPAIGN

NHTSA 22V637000

Component
STEERING
Report received
August 24, 2022
Potential units
55campaign-wide
Defect and consequence

Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2022 XD40, XD60, XDE40, 2022 XN35, XE40, XN40, and 2021 XN60 transit buses. The steering gears may have been incorrectly assembled, which can cause the gear to fracture.

Why it matters: A fractured steering gear can cause a loss of steering control, increasing the risk of a crash.

Remedy

Dealers will inspect and replace the steering gear if required, free of charge. Owner notification letters were mailed on September 2, 2022. Owners may contact New Flyer's customer service at 1-204-224-6706. New Flyer's number for this recall is R22-026.

Owner notification: September 2, 2022 · Filing manufacturer: New Flyer of America, Inc.

02 / COMPONENT BREADTH

What defects are listed for the 2021 New Flyer XDE40?

The most frequent component groups in 2021 New Flyer XDE40 campaign records are Steering (2), Electronic Stability Control (Esc) (1), Service Brakes, Air (1); these counts describe filed campaigns rather than observed failure rates.
Steering2
Electronic Stability Control (Esc)1
Service Brakes, Air1