01 / OFFICIAL CAMPAIGNS
2008 Toyota Highlander Hybrid recall campaigns
NHTSA 15V689000
- Component
- VISIBILITY
- Report received
- October 22, 2015
- Potential units
- 1,814,284campaign-wide
Defect and consequence
Defect: Toyota Motor Company (Toyota) is recalling certain model year 2009-2011 Tundra, Sequoia, Corolla, Corolla Matrix and Scion xB, 2008-2011 Highlander and Highlander Hybrid, 2007 Camry and Camry Hybrid, 2009 Camry and Camry Hybrid, 2006-2011 RAV4, 2006-2010 Yaris, and 2009-2010 Scion xD and Pontiac Vibe vehicles. During the manufacturing of the Power Window Master Switch (PWMS), grease lubricant may have been inconsistently applied to the sliding electrical contacts.
Why it matters: If the sliding electrical contacts are not protected by lubricant, debris and moisture that get into the switch may cause a short circuit and the switch assembly may overheat and melt, increasing the risk of a fire.
Remedy
Toyota will notify owners, and dealers will inspect the switch, applying a lubricant if no abnormality is found. If abnormality is found, the PWMS circuit board will be replaced, free of charge. The recall is expected to begin December 20, 2015. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is C0M.
Owner notification: November 25, 2015 · Filing manufacturer: Toyota Motor Engineering & Manufacturing
NHTSA 13V396000
- Component
- HYBRID PROPULSION SYSTEM
- Report received
- September 4, 2013
- Potential units
- 133,081campaign-wide
Defect and consequence
Defect: Toyota is recalling certain model year 2006-2010 Highlander hybrid vehicles manufactured February 16, 2005, through July 29, 2010; and model year 2006-2008 Lexus RX400h vehicles manufactured February 23, 2005, through December 2, 2008. The Intelligent Power Module (IPM) inside the inverter module may contain transistors that have higher operating temperatures than the solder can support and the transistors may be heat damaged by the solder. If this occurs, various warning lamps, including the malfunction indicator lamp, slip indicator light, brake system warning light, and master warning light, will be illuminated on the instrument panel.
Why it matters: The vehicle may enter a fail-safe/limp-home mode that limits the drivability of the vehicle. It is possible that the hybrid system will shut down while the vehicle is being driven, causing the vehicle to stall unexpectedly, increasing the risk of a crash.
Remedy
Toyota will notify owners, and dealers will replace the IPM free of charge. Owners may contact Toyota at 1-800-331-4331. Vehicles that had their IPM replaced under recall 11V-342 are not affected by this campaign.
Owner notification: November 4, 2013 · Filing manufacturer: Toyota Motor Engineering & Manufacturing
NHTSA 12V491000
- Component
- VISIBILITY
- Report received
- October 10, 2012
- Potential units
- 2,519,424campaign-wide
Defect and consequence
Defect: Toyota is recalling certain model year 2007-2009 Camry, Camry Hybrid, RAV4, Corolla, Corolla Matrix, Tundra, Sequoia, Highlander, Highlander Hybrid, Yaris, Scion xB, Scion xD and Pontiac Vibe vehicles. The power window master switch assemblies in some of these vehicles were built using a less precise process for lubricating the internal components of the switch assemblies. Irregularities in this lubrication process may cause the power window master switch assemblies to malfunction and overheat.
Why it matters: If the switch overheats, it may melt, possibly resulting in a fire.
Remedy
Toyota will notify its owners, and dealers will inspect the switch and apply a special grease that inhibits heat build up or replace any switch damaged by the defect, free of charge. Toyota owners that experience a problem with a switch should not attempt to make repairs, but should contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331. General Motors will contact the Pontiac Vibe owners affected by this recall and GM dealers will inspect and repair switches as necessary. Those owners may contact Pontiac Customer Care at 1-800-762-2737.
Owner notification: November 5, 2012 · Filing manufacturer: Toyota Motor Engineering & Manufacturing
NHTSA 11V245000
- Component
- AIR BAGS
- Report received
- April 21, 2011
- Potential units
- 307,848campaign-wide
Defect and consequence
Defect: Toyota is recalling certain model year 2008 highlander, highlander hybrid, and model year 2007-2008 rav4 vehicles. in the curtain shield airbag (csa) system, there are two sensors in the airbag sensor assembly which are designed to detect vehicle roll angle. if one of these sensors malfunctions, the airbag warning light (malfunction indicator light: mil) will illuminate and the roll detection system will be suspended; however, the airbag csa remains available in the event of a side crash. if both sensors fail nearly simultaneously after initial airbag system check, the csa and the seat belt pretensioner could be inadvertently activated.
Why it matters: Inadvertent activation of the csa and/or the seat belt pretensioner can cause injury to a vehicle occupant.
Remedy
Toyota will replace the airbag sensor assembly with a new one containing improved roll rate sensors, free of charge. toyota intends to send an interim owner notification to owners early to mid-may, 2011 when sufficient parts and remedy becomes available. owners may contact toyota at 1-800-331-4331.
Owner notification: January 9, 2012 · Filing manufacturer: TOYOTA MOTOR NORTH AMERICA, INC.
02 / COMPONENT BREADTH