2027 Thomas Built Buses Saf-T-Liner HDX2 recalls

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2027 Thomas Built SAF-T-LINER HDX2 and Thomas Built SAF-T-LINER EFX2 school buses. The connector plates for the driver's seat belt anchor and an interior body joint seam may be missing, resulting in insufficient structural reinforcements. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 210, "Seat Belt Assembly Anchorages," and 221, "School Bus Body Joint Strength.".

Why it matters: A seat belt anchor with a missing connector plate may fail to properly restrain the driver and insufficient joint strength may not adequately protect passengers, increasing the risk of injury in a crash.

The remedy is currently under development. Owner notification letters are expected to be mailed October 23, 2026. Owners may contact DTNA customer service at 1-800-574-0712. DTNA's number for this recall is F1038.

Owner notification: Date not reported · Filing manufacturer: Daimler Trucks North America, LLC

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2026-2027 Thomas Built SAF-T-LINER HDX2 transit buses. The entrance door may fail to open or close when the switch is activated.

Why it matters: A door that fails to open or close increases the risk of injury to occupants in a crash.

Dealers will replace the door relay for the entrance door system, free of charge. Interim notification letters, notifying owners of the safety risk, were mailed August 25, 2026. Additional letters will be sent once the final remedy is available, anticipated October 2026. Owners may contact DTNA customer service at 1-800-574-0712. DTNA's number for this recall is F1035.

Owner notification: Date not reported · Filing manufacturer: Daimler Trucks North America, LLC

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2026-2027 Thomas Built SAF-T-LINER HDX2 and Thomas Built SAF-T-LINER EFX2 school buses. The entrance door may fail to open or close when the switch is activated.

Why it matters: A door that fails to open or close increases the risk of injury to occupants in a crash.

Dealers will replace the door relay for the entrance door system, free of charge. Interim notification letters, notifying owners of the safety risk, were mailed August 25, 2026. Additional letters will be sent once the final remedy is available, anticipated October 2026. Owners may contact DTNA customer service at 1-800-574-0712. DTNA's number for this recall is F1035.

Owner notification: Date not reported · Filing manufacturer: Daimler Trucks North America, LLC

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2027 Thomas Built SAF-T-LINER HDX2 school buses. Front and mid-body interior joints may have been manufactured incorrectly, resulting in insufficient joint strength. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 221, "School Bus Body Joint Strength.".

Why it matters: A school bus with insufficient joint strength may not adequately protect passengers in a crash, increasing the risk of injury.

Dealers will add fasteners to secure the joints, free of charge. Interim notification letters, notifying owners of the safety risk, are expected to be mailed July 2, 2026. Additional letters will be sent once the final remedy is available, anticipated in August 2026. Owners may contact DTNA customer service at 1-800-574-0712. DTNA's number for this recall is F1034.

Owner notification: August 11, 2026 · Filing manufacturer: Daimler Trucks North America, LLC

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2026-2027 Thomas Built SAF-T-LINER HDX2 transit buses. The driver seat belt anchor may have been installed with inadequate hardware. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 210, "Seat Belt Assembly Anchorages.".

Why it matters: An improperly installed seat belt anchor may fail to properly restrain the driver in a crash, increasing the risk of injury.

Dealers will inspect and replace the seat belt fastener components, as necessary, free of charge. Owner notification letters were mailed June 17, 2026. Owners may contact DTNA customer service at 1-800-574-0712. DTNA's number for this recall is F1033.

Owner notification: June 17, 2026 · Filing manufacturer: Daimler Trucks North America, LLC

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2026-2027 Thomas Built SAF-T-LINER HDX2 school buses. The driver seat belt anchor may have been installed with inadequate hardware. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 210, "Seat Belt Assembly Anchorages.".

Why it matters: An improperly installed seat belt anchor may fail to properly restrain the driver in a crash, increasing the risk of injury.

Dealers will inspect and replace the seat belt fastener components, as necessary, free of charge. Owner notification letters were mailed June 17, 2026. Owners may contact DTNA customer service at 1-800-574-0712. DTNA's number for this recall is F1033.

Owner notification: June 17, 2026 · Filing manufacturer: Daimler Trucks North America, LLC