01 / OFFICIAL CAMPAIGNS
2025 Volvo EX90 recall campaigns
NHTSA 25V654000
- Component
- STRUCTURE
- Report received
- September 30, 2025
- Potential units
- 1,119campaign-wide
Defect and consequence
Defect: Volvo Car USA, LLC (Volvo) is recalling certain 2025 EX90 vehicles. A spindle nut may detach from the Power Operated Tailgate (POT) drive units, causing the tailgate to suddenly drop.
Why it matters: A tailgate that suddenly drops can hit a person, increasing the risk of injury.
Remedy
Owners are advised not to use the POT function until the repair is completed. Dealers will replace both POT drive units. Owner letters were mailed November 24, 2025. Owners may contact Volvo's customer service at 1-800-458-1552. Volvo's number for this recall is R10342. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning October 7, 2025.
Owner notification: November 17, 2025 · Filing manufacturer: Volvo Car USA, LLC
NHTSA 25V071000
- Component
- ELECTRICAL SYSTEM, EXTERIOR LIGHTING
- Report received
- February 7, 2025
- Potential units
- 2,061campaign-wide
Defect and consequence
Defect: Volvo Car USA, LLC (Volvo) is recalling certain 2025 EX90 vehicles. Due to a software error in the low power controller (LPC), the headlight shutters may close over the high and low beams while driving.
Why it matters: A loss of headlight function while driving can reduce visibility and increase the risk of a crash.
Remedy
The LPC software will be updated manually, free of charge. Owner notification letters were mailed March 12, 2025. Owners may contact Volvo's customer service at 1-800-458-1552. Volvo's number for this recall is R10298.
Owner notification: March 12, 2025 · Filing manufacturer: Volvo Car USA, LLC
NHTSA 24V869000
- Component
- SEATS
- Report received
- November 19, 2024
- Potential units
- 11campaign-wide
Defect and consequence
Defect: Volvo Car USA, LLC (Volvo Car) is recalling certain 2025 EX90 vehicles. The bolts for the second-row free-standing seat may not be tightened properly.
Why it matters: An improperly tightened seat may not adequately restrain the occupant during a crash, increasing their risk of injury.
Remedy
Dealers will inspect and tighten the bolts as necessary, free of charge. Owner notification letters were mailed January 10, 2025. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10292.
Owner notification: January 10, 2025 · Filing manufacturer: Volvo Car USA, LLC
02 / COMPONENT BREADTH