01 / OFFICIAL CAMPAIGNS
2025 BMW 540I Xdrive recall campaigns
NHTSA 26V422000
- Component
- ELECTRONIC STABILITY CONTROL (ESC), SERVICE BRAKES, HYDRAULIC
- Report received
- July 1, 2026
- Potential units
- 428campaign-wide
Defect and consequence
Defect: BMW of North America, LLC (BMW) is recalling certain 2025 Mini Cooper S, Mini Countryman S All4, X2, 2024 Rolls-Royce Spectre, 2023-2025 i7, 7 Series, X7, 2024-2025 i5, 5 Series, 2023-2024 XM, X1, 2024-2025 X6, and X5 vehicles. The integrated brake (IB) system may malfunction and result in a loss of power brake assist or cause the Antilock Brake (ABS) and Dynamic Stability Control (DSC) systems to not function properly.
Why it matters: A loss of power brake assist can extend the distance required to stop the vehicle. Additionally, malfunctioning ABS and/or DSC systems can cause a loss of vehicle control. Either of these scenarios can increase the risk of a crash.
Remedy
The Integrated brake system will be inspected and, if necessary, replaced, free of charge. Owner notification letters are expected to be mailed August 21, 2026. Owners may contact BMW customer service at 1-800-525-7417 or Rolls-Royce customer service at 1-877-877-3735. Vehicle Identification Numbers (VINs) involved in this recall will become searchable on NHTSA.gov beginning August 21, 2026. Vehicles previously repaired under recall 24V739 or 24V104 will need to have the new remedy completed.
Owner notification: August 25, 2026 · Filing manufacturer: BMW of North America, LLC
NHTSA 24V870000
- Component
- AIR BAGS
- Report received
- November 19, 2024
- Potential units
- 3campaign-wide
Defect and consequence
Defect: BMW of North America, LLC (BMW) is recalling certain 2025 530i and 540i xDrive vehicles. The air bag control unit may have been manufactured incorrectly, which can result in the air bags not deploying as intended.
Why it matters: Air bags that do not deploy as intended during a crash increases the risk of injury.
Remedy
Dealers will replace the air bag control unit, free of charge. The vehicles have not been sold from dealer inventory and therefore no owner letters will be mailed. Owners may contact BMW customer service at 1-800-525-7417.
Owner notification: December 5, 2024 · Filing manufacturer: BMW of North America, LLC
NHTSA 24V714000
- Component
- STEERING
- Report received
- September 25, 2024
- Potential units
- 982campaign-wide
Defect and consequence
Defect: BMW of North America (BMW) is recalling certain 2024-2025 530i xDrive, 540i xDrive, 2024-2025 i5 eDrive40, i5 M60 xDrive, 2025 i5 xDrive40, 2024 740i xDrive, 760i xDrive, 750e xDrive, i7 eDrive50, i7 xDrive60, and i7 M70 xDrive vehicles. The steering spindle may break requiring a greater steering effort to control the vehicle.
Why it matters: A sudden increase in required steering effort increases the risk of a crash.
Remedy
Dealers will replace the steering spindle's double universal joint, free of charge. Owner notification letters were mailed November 22, 2024. Owners may contact BMW Customer Service at 1-800-525-7417.
Owner notification: November 22, 2024 · Filing manufacturer: BMW of North America, LLC
02 / COMPONENT BREADTH