01 / OFFICIAL CAMPAIGNS
2023 Thomas Built Buses Saf-T-Liner Hdx recall campaigns
NHTSA 26V087000
- Component
- ENGINE AND ENGINE COOLING
- Report received
- February 13, 2026
- Potential units
- 52campaign-wide
Defect and consequence
Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain Thomas Built Buses 2023-2025 Saf-T-Liner EFX and 2023-2026 Saf-T-Liner HDX vehicles. The heater hose clamps may not have been tightened properly, causing the hose to disconnect and leak heating coolant inside the passenger compartment.
Why it matters: Contact with hot heating coolant may burn occupants, increasing the risk of injury.
Remedy
Dealers will inspect and replace the heater hose clamps, as necessary, free of charge. Owner notification letters were mailed April 10, 2026. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is F1030.
Owner notification: April 10, 2026 · Filing manufacturer: Daimler Trucks North America, LLC
NHTSA 26V086000
- Component
- ENGINE AND ENGINE COOLING
- Report received
- February 13, 2026
- Potential units
- 2,843campaign-wide
Defect and consequence
Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain Thomas Built Buses 2023-2026 Saf-T-Liner EFX and Saf-T-Liner HDX school buses. The heater hose clamps may not have been tightened properly, causing the hose to disconnect and leak heating coolant inside the passenger compartment.
Why it matters: Contact with hot heating coolant may burn occupants, increasing the risk of injury.
Remedy
Dealers will inspect and replace the heater hose clamps, as necessary, free of charge. Owner notification letters were mailed April 10, 2026. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is F1030.
Owner notification: April 10, 2026 · Filing manufacturer: Daimler Trucks North America, LLC
NHTSA 22V762000
- Component
- STRUCTURE
- Report received
- October 12, 2022
- Potential units
- 17,613campaign-wide
Defect and consequence
Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2011-2023 Thomas Built EFX and HDX school buses. The exterior roof panel was manufactured with insufficient joint strength. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 221, "School Bus Body Joint Strength.".
Why it matters: A school bus exterior roof panel with insufficient joint strength may separate during a crash, increasing the risk of injury.
Remedy
Dealers will add additional mechanical fasteners to secure the joints, free of charge. Owner notification letters were mailed June 2, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL957.
Owner notification: June 2, 2023 · Filing manufacturer: Daimler Trucks North America, LLC
NHTSA 22V688000
- Component
- STRUCTURE
- Report received
- September 14, 2022
- Potential units
- 1,259campaign-wide
Defect and consequence
Defect: Daimler Trucks North America LLC (DTNA) is recalling certain 2020-2023 Thomas Built Saf-T-Liner HDX school buses. The rear exterior side-body panel was manufactured with insufficient joint strength. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 221, "School Bus Body Joint Strength.".
Why it matters: A school bus panel with insufficient joint strength may separate during a crash, increasing the risk of injury.
Remedy
Dealers will add additional mechanical fasteners to secure the joints, free of charge. Owner notification letters were mailed November 11, 2022. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall FL953.
Owner notification: November 11, 2022 · Filing manufacturer: Daimler Trucks North America, LLC
NHTSA 22V553000
- Component
- ENGINE AND ENGINE COOLING
- Report received
- July 29, 2022
- Potential units
- 71campaign-wide
Defect and consequence
Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2023 Thomas Built Saf-T-Liner HDX and Saf-T-Liner C2 school buses. The engine control module (ECM) may experience an internal short-circuit, which can result in an unexpected engine shut down.
Why it matters: Unexpected engine shut down can increase the risk of a crash. Additionally, a disabled school bus may require an evacuation procedure in an uncontrolled traffic situation, increasing the risk of injury to passengers.
Remedy
Cummins will replace the ECM, free of charge. Owner notification letters are expected to be mailed September 26, 2022. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-949.
Owner notification: September 27, 2022 · Filing manufacturer: Daimler Trucks North America, LLC
NHTSA 22V510000
- Component
- SEATS
- Report received
- July 19, 2022
- Potential units
- 1,806campaign-wide
Defect and consequence
Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2014-23 Thomas Built Buses HDX and 2014-22 EFX school buses equipped with 39-inch S3C seat frames and 3-point flex seatbelts. The passenger seat frames may crack and rotate from fatigue.
Why it matters: Cracked passenger seat frames may not adequately secure passengers in the event of a crash, increasing the risk of injury.
Remedy
Dealers will secure the seat frames with brackets, free of charge. Owner notification letters were mail December 4, 2023. Owners may contact DTNA's customer service at 1-800-547-0712. DTNA's number for this recall is FL946.
Owner notification: December 4, 2023 · Filing manufacturer: Daimler Trucks North America, LLC
NHTSA 22V272000
- Component
- ELECTRICAL SYSTEM
- Report received
- April 22, 2022
- Potential units
- 138campaign-wide
Defect and consequence
Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2019-2023 Thomas Built Bus HDX commercial buses. The positive battery cable may be routed improperly, allowing it to chafe against the transmission oil cooler hoses, which can cause an electrical short circuit.
Why it matters: An electrical short circuit can increase the risk of a fire.
Remedy
Dealers will inspect and repair the cable routing, as necessary, free of charge. Owner notification letters were mailed January 20, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL929.
Owner notification: January 20, 2023 · Filing manufacturer: Daimler Trucks North America, LLC
NHTSA 22V271000
- Component
- ELECTRICAL SYSTEM
- Report received
- April 22, 2022
- Potential units
- 2,943campaign-wide
Defect and consequence
Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2019-2023 Thomas Built Bus HDX school buses. The positive battery cable may be routed improperly, allowing it to chafe against the transmission oil cooler hoses, which can cause an electrical short circuit.
Why it matters: An electrical short circuit can increase the risk of a fire.
Remedy
Dealers will inspect and repair the cable routing, as necessary, free of charge. Owner notification letters were mailed January 20, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL928.
Owner notification: January 20, 2023 · Filing manufacturer: Daimler Trucks North America, LLC
02 / COMPONENT BREADTH