01 / OFFICIAL CAMPAIGNS
2023 New Flyer XDE60 recall campaigns
NHTSA 25V898000
- Component
- ELECTRONIC STABILITY CONTROL (ESC), SERVICE BRAKES, AIR
- Report received
- December 19, 2025
- Potential units
- 6,673campaign-wide
Defect and consequence
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 121, "Air Brake Systems" and 136, "Electronic Stability Control Systems on Heavy Vehicles.".
Why it matters: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.
Remedy
New Flyer will update the software, free of charge. Owner notification letters were mailed February 17, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.
Owner notification: February 17, 2026 · Filing manufacturer: New Flyer of America, Inc.
NHTSA 25V053000
- Component
- FUEL SYSTEM, DIESEL
- Report received
- February 3, 2025
- Potential units
- 210campaign-wide
Defect and consequence
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2023-2024 XDE60, 2024 XD35, XD40, and XD60 transit buses equipped with Cummins L9 diesel engines. The remote fuel filter hoses may separate from the fitting, causing a fuel leak and an engine stall.
Why it matters: A fuel leak in the presence of an ignition source increases the risk of a fire. An engine stall increases the risk of a crash.
Remedy
Cummins will replace the fuel hoses, free of charge. Owner notification letters were mailed March 11, 2025. Owners may contact Cummins customer service at 1-800-286-6467 or New Flyer customer service at 1-800-241-2947.
Owner notification: March 11, 2025 · Filing manufacturer: New Flyer of America, Inc.
NHTSA 23V243000
- Component
- SERVICE BRAKES, AIR
- Report received
- April 5, 2023
- Potential units
- 30campaign-wide
Defect and consequence
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2023 XD60 and XDE60 60' articulated transit buses. The anti-lock brake system (ABS) module may lose power during hard braking, causing the ABS system to fail.
Why it matters: An ABS system that fails increases the risk of a crash.
Remedy
New Flyer will update the ABS software and correct the wiring, free of charge. All vehicles have been repaired and therefore no owner letters will be sent. Owners may contact New Flyer customer service at 1-204-224-6706.
Owner notification: April 20, 2023 · Filing manufacturer: New Flyer of America, Inc.
02 / COMPONENT BREADTH