01 / OFFICIAL CAMPAIGNS
2022 Autocar Xpeditor recall campaigns
NHTSA 25V449000
- Component
- SERVICE BRAKES, AIR
- Report received
- July 3, 2025
- Potential units
- 49campaign-wide
Defect and consequence
Defect: Autocar, LLC (Autocar) is recalling certain 2015-2022 ACTT (Xspotter) and ACX (Xpeditor) vehicles. The air tanks have an insufficient volume of air for the brake system. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems.".
Why it matters: Insufficient air volume can reduce brake function, extending the distance required to stop and increasing the risk of a crash.
Remedy
Dealers will inspect and replace or add additional air tanks as necessary, free of charge. Interim owner notification letters explaining the safety risk were mailed August 29, 2025. Owners will receive a second notice once remedy parts become available, anticipated September 2026. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's numbers for this recall are ACTT-2503 and ACX-2503.
Owner notification: Date not reported · Filing manufacturer: Autocar, LLC
NHTSA 23V699000
- Component
- PARKING BRAKE
- Report received
- October 17, 2023
- Potential units
- 104campaign-wide
Defect and consequence
Defect: Autocar, LLC (Autocar) is recalling certain 2016-2023 ACX (Xpeditor) and 2021-2023 DC (Legend) vehicles. The park brake warning light may incorrectly illuminate during an air loss event. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 101, "Control and Displays.".
Why it matters: A park brake warning light that illuminates incorrectly increases the risk of a crash.
Remedy
Dealers will replace the pressure switch, free of charge. Owner notification letters were mailed January 2, 2024. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's numbers for this recall are ACX-2311 and DC-2306. This recall is an expansion of recall number 23V-400.
Owner notification: January 2, 2024 · Filing manufacturer: Autocar, LLC
NHTSA 23V656000
- Component
- STEERING
- Report received
- September 28, 2023
- Potential units
- 1,131campaign-wide
Defect and consequence
Defect: Autocar, LLC (Autocar) is recalling certain 2022-2023 ACX (Xpeditor) and 2023 DC (Legend) vehicles. The steering column shaft pinch bolt may not have been properly secured.
Why it matters: An improperly secured steering column shaft pinch bolt can cause a sudden loss of steering, increasing the risk of a crash.
Remedy
Dealers will replace the steering column shaft pinch bolts, free of charge. Owner notification letters were mailed November 27, 2023. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-2310.
Owner notification: November 27, 2023 · Filing manufacturer: Autocar, LLC
NHTSA 23V400000
- Component
- ELECTRICAL SYSTEM
- Report received
- June 2, 2023
- Potential units
- 11,308campaign-wide
Defect and consequence
Defect: Autocar, LLC (Autocar) is recalling certain 2016-2023 ACX (Xpeditor) and 2020-2023 DC (Legend) vehicles. The park brake warning light may incorrectly illuminate during an air loss event. As such, these trucks fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 101, "Control and Displays.".
Why it matters: A park brake warning light that illuminates incorrectly increases the risk of a crash.
Remedy
Dealers will replace the pressure switch, free of charge. Owner notification letters were mailed July 31, 2023. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's numbers for this recall is ACX-2307 and DC-2303.
Owner notification: July 31, 2023 · Filing manufacturer: Autocar, LLC
NHTSA 23V373000
- Component
- LATCHES/LOCKS/LINKAGES
- Report received
- May 25, 2023
- Potential units
- 557campaign-wide
Defect and consequence
Defect: Autocar, LLC (Autocar) is recalling certain 2021-2023 Autocar Xpeditor (ACX) trucks. The right-side stand-up door latch may be assembled incorrectly.
Why it matters: An incorrectly assembled door latch may allow the door to open unexpectedly during operation, increasing the risk of a crash.
Remedy
Dealers will inspect and reassemble the door latch, as necessary, free of charge. Owner notification letters were mailed July 20, 2023. Owners may contact Autocar's customer service at 1-888-218-3611. Autocar's number for this recall is ACX-2306.
Owner notification: July 20, 2023 · Filing manufacturer: Autocar, LLC
NHTSA 23V196000
- Component
- POWER TRAIN
- Report received
- March 23, 2023
- Potential units
- 909campaign-wide
Defect and consequence
Defect: Autocar, LLC (Autocar) is recalling certain 2022-2023 ACX (Xpeditor) and 2020-2023 DC (Legend) vehicles. The powertrain driveline center support bearing hardware may not have been properly secured.
Why it matters: An improperly secured powertrain driveline can detach from the vehicle and cause a loss of drive power, increasing the risk of a crash.
Remedy
Dealers will inspect, and if necessary, secure or replace the powertrain driveline support bearing hardware, free of charge. Owner notification letters were mailed May 18, 2023. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-2305 DC-2301.
Owner notification: May 18, 2023 · Filing manufacturer: Autocar, LLC
NHTSA 23V193000
- Component
- ELECTRICAL SYSTEM
- Report received
- March 23, 2023
- Potential units
- 55campaign-wide
Defect and consequence
Defect: Autocar, LLC (Autocar) is recalling certain 2020-2022 ACX (Xpeditor) vehicles. The external fuse box may short circuit due to water intrusion.
Why it matters: A fuse box that short circuits can cause an unexpected vehicle stall, increasing the risk of a crash.
Remedy
Dealers will mount the external fuse box vertically and install a shield, free of charge. Owner notification letters were mailed on May 18, 2023. Owners may contact Autocar's customer service at 1-888-218-3611. Autocar's number for this recall is ACX-2304. This recall is an expansion of previous recall number 22V-437.
Owner notification: May 18, 2023 · Filing manufacturer: Autocar, LLC
NHTSA 23V019000
- Component
- EXTERIOR LIGHTING, STRUCTURE
- Report received
- January 23, 2023
- Potential units
- 445campaign-wide
Defect and consequence
Defect: Autocar, LLC (Autocar) is recalling certain 2020-2023 Xpeditor vehicles. The external sun visor may obstruct the roof mounted clearance lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, "Lamps, Reflective Devices, and Associated Equipment.".
Why it matters: An obstructed view of the clearance lights may increase the risk of a crash.
Remedy
Dealers will remount roof mounted clearance lights above the sun visor. Owner notification letters were mailed December 20, 2023. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-2302.
Owner notification: December 20, 2023 · Filing manufacturer: Autocar, LLC
NHTSA 23V018000
- Component
- ELECTRICAL SYSTEM
- Report received
- January 23, 2023
- Potential units
- 206campaign-wide
Defect and consequence
Defect: Autocar, LLC (Autocar) is recalling certain 2021-2023 Xpeditor vehicles that run on natural gas. A software error in the instrument cluster may cause an inaccurate fuel gauge reading.
Why it matters: An inaccurate fuel gauge may result in the vehicle unexpectedly running out of fuel and stalling, increasing the risk of a crash.
Remedy
Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed March 22, 2023. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-2301.
Owner notification: February 22, 2023 · Filing manufacturer: Autocar, LLC
NHTSA 22V797000
- Component
- STEERING
- Report received
- October 21, 2022
- Potential units
- 2,136campaign-wide
Defect and consequence
Defect: Autocar, LLC (Autocar) is recalling certain 2021-2023 Autocar Xpeditor vehicles. The steering column shaft pinch bolt may be improperly secured.
Why it matters: An improperly secured steering column shaft pinch bolt can bind, causing a sudden loss of steering and increasing the risk of a crash.
Remedy
Dealers will replace the steering column shaft pinch bolt, free of charge. Owner notification letters were mailed on December 19, 2022. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-2206.
Owner notification: December 19, 2022 · Filing manufacturer: Autocar, LLC
NHTSA 22V697000
- Component
- STEERING
- Report received
- September 16, 2022
- Potential units
- 236campaign-wide
Defect and consequence
Defect: Autocar, LLC (Autocar) is recalling certain 2022 ACX (Xpeditor) trucks. The tie rod clamps may have been improperly heat-treated, causing them to fail and allowing the tie rods to separate.
Why it matters: Separated tie rods can result in a sudden loss of steering, increasing the risk of a crash.
Remedy
Dealers will replace the tie rod clamps, free of charge. Owner notification letters were mailed on November 14, 2022. Owners may contact Autocar's customer service at 1-888-218-3611. Autocar's number for this recall is ACX-2205.
Owner notification: November 14, 2022 · Filing manufacturer: Autocar, LLC
NHTSA 22V475000
- Component
- STEERING
- Report received
- July 1, 2022
- Potential units
- 653campaign-wide
Defect and consequence
Defect: Autocar, LLC. (Autocar) is recalling certain 2022-2023 Legend, Xpeditor, and Xspotter trucks equipped with Sheppard Steering Gears. The steering gears may have been assembled incorrectly,which can cause the gear to fracture.
Why it matters: A fractured steering gear can cause a loss of steering control, increasing the risk of a crash.
Remedy
Dealers with inspect and replace the steering gear, at no charge. Owner notification letters were mailed on August 29, 2022. Owners can contact Autocar's customer service at 765-489-5499. Autocar's number for this recall is ACX-2204 DC-2202.
Owner notification: August 29, 2022 · Filing manufacturer: Autocar, LLC
NHTSA 22V437000
- Component
- ELECTRICAL SYSTEM
- Report received
- June 17, 2022
- Potential units
- 2,143campaign-wide
Defect and consequence
Defect: Autocar, LLC (Autocar) is recalling certain 2019-2022 Xpeditor (ACX) trucks. The external fuse box may short circuit due to water intrusion.
Why it matters: A fuse box that short circuits can cause an unexpected vehicle stall, increasing the risk of a crash.
Remedy
Dealers will mount the external fuse box vertically and install a shield, free of charge. Owner notification letters are expected to be mailed on August 15, 2022. Owners may contact Autocar's customer service at 1-888-218-3611. Autocar's number for this recall is ACX-2203.
Owner notification: July 29, 2022 · Filing manufacturer: Autocar, LLC
NHTSA 22V216000
- Component
- SERVICE BRAKES, AIR
- Report received
- April 1, 2022
- Potential units
- 535campaign-wide
Defect and consequence
Defect: Autocar LLC (Autocar) is recalling certain 2021-2022 Xpeditor ACX vehicles. The Anti-Lock Brake System (ABS) modulation valve may be wired incorrectly.
Why it matters: Incorrect ABS wiring can extend the distance required to stop, increasing the risk of a crash.
Remedy
Dealers will repair or replace the ABS wiring harness, free of charge. Owner notification letters are expected to be mailed on May 30, 2022. Owners may contact Autocar's customer service at 1-888-218-3611 or 1-877-973-3486. Autocar's number for this recall is ACX-2201.
Owner notification: May 31, 2022 · Filing manufacturer: Autocar, LLC
NHTSA 21V966000
- Component
- ELECTRICAL SYSTEM
- Report received
- December 13, 2021
- Potential units
- 251campaign-wide
Defect and consequence
Defect: Autocar, LLC (Autocar) is recalling certain 2021-2022 Xpeditor vehicles. The GPS module may have been improperly mounted under the dashboard and could come loose or disconnect entirely.
Why it matters: A loose or disconnected GPS module may interfere with the brake and/or throttle pedals, increasing the risk of a crash.
Remedy
Dealers will remount the GPS module, free of charge. Owner notification letters were mailed February 11, 2022. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. Autocar's number for this recall is ACX-2109.
Owner notification: February 10, 2022 · Filing manufacturer: Autocar, LLC
NHTSA 21V956000
- Component
- FUEL SYSTEM, DIESEL
- Report received
- December 9, 2021
- Potential units
- 1,001campaign-wide
Defect and consequence
Defect: Autocar, LLC (Autocar) is recalling certain 2019-2022 Xpeditor and 2020-2022 Legend vehicles. The fuel tubes between the fuel rail and the injectors for cylinders four, five, and six may fatigue and crack, which can result in a high pressure fuel leak.
Why it matters: A high pressure fuel leak in the presence of an ignition source can increase the risk of a fire.
Remedy
Cummins will replace the fuel tubes, and install vibration isolators, free of charge. Interim owner notification letters explaining the safety risk were mailed January 28, 2022. Owner notification letters were mailed on March 11, 2022. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-976-3486. Autocar's number for this recall is ACX-2108 DC-2105.
Owner notification: March 11, 2022 · Filing manufacturer: Autocar, LLC
NHTSA 21V867000
- Component
- EXTERIOR LIGHTING
- Report received
- November 8, 2021
- Potential units
- 947campaign-wide
Defect and consequence
Defect: Autocar, LLC (Autocar) is recalling certain 2019-2022 Xpeditor vehicles. The hazard lights will not function with the ignition turned off. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, "Lamps, Reflective Devices, and Associated Equipment.".
Why it matters: Disabled hazard lighting can increase the risk of a crash or injury in a hazard situation.
Remedy
Dealers will reprogram the hazard lighting software, free of charge. Interim owner notification letters informing owners of the safety risk were mailed January 07, 2022. Owner notification letters were mailed on March 17, 2022. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. Autocar's number for this recall is ACX-2106.
Owner notification: March 17, 2022 · Filing manufacturer: Autocar, LLC
NHTSA 21V565000
- Component
- FUEL SYSTEM, DIESEL
- Report received
- July 23, 2021
- Potential units
- 107campaign-wide
Defect and consequence
Defect: Autocar, LLC (Autocar) is recalling certain 2022 Xpeditor vehicles equipped with Cummins L9 Diesel Engines that have remote Stage 2 fuel filters and pressurized hoses. A fuel leak may occur from the fuel hose between the fuel pump and the remote fuel filter head.
Why it matters: A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy
Cummins will replace the fuel hoses, free of charge. Owner notification letters were mailed on September 3, 2021. Owners may contact Autocar's customer service at 1-888-218-3611 or 1-877-973-3786. Autocar's number for this recall is ACX-2104.
Owner notification: September 3, 2021 · Filing manufacturer: Autocar, LLC
02 / COMPONENT BREADTH