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MODEL-YEAR RECALL REPORT

2020 Western Star 49X recalls

NHTSA's September 21, 2026 snapshot lists 10 safety recall campaigns for the 2020 Western Star 49X, spanning 8 component groups. A model match does not confirm that a specific VIN is included.

Official source: NHTSA recall campaign file · Snapshot September 21, 2026

Distinct campaigns10not VIN-specific
Component groups8distinct top-level categories
Latest recordFebruary 11, 2026report received
VIN resultNot checkeduse official lookup

01 / OFFICIAL CAMPAIGNS

2020 Western Star 49X recall campaigns

The 2020 Western Star 49X report contains 10 distinct NHTSA campaigns; the most recently received record is campaign 26V079000 dated February 11, 2026.
Component
ELECTRICAL SYSTEM
Report received
February 11, 2026
Potential units
26,960campaign-wide
Defect and consequence

Defect: Daimler Trucks North America (DTNA) is recalling certain 2020-2027 Western Star 49X and 2021-2027 Western Star 47X vehicles. A stud connecting the battery to the starter at the frame rail may have been incorrectly installed or may corrode, which can cause a short circuit.

Why it matters: A short circuit increases the risk of a fire.

Remedy

Dealers will repair the studs, free of charge. Owner notification letters were mailed May 22, 2026. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is F1029. This recall replaces and expands NHTSA recall number 25V326. Vehicles already repaired under the previous recall will need to have the new remedy completed.

Owner notification: May 22, 2026 · Filing manufacturer: Daimler Trucks North America, LLC

Component
SUSPENSION
Report received
November 4, 2025
Potential units
18,783campaign-wide
Defect and consequence

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2020-2026 Western Star 49X, Freightliner Business Class M2, Freightliner 114SD, Freightliner 108SD, 2021-2026 Western Star 47X, 2021-2023 Freightliner 122SD, 2022 Western Star 48X, and 2023 Western Star 4700 vehicles. The axle clamp fasteners may be loose, which can result in a loss of vehicle control.

Why it matters: A loss of vehicle control increases the risk of a crash.

Remedy

Dealers will inspect and tighten the fasteners, as necessary, free of charge. Owner notification letters were mailed December 29, 2025. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is F1027.

Owner notification: December 29, 2025 · Filing manufacturer: Daimler Trucks North America, LLC

Component
ELECTRICAL SYSTEM
Report received
June 23, 2025
Potential units
22,271campaign-wide
Defect and consequence

Defect: Daimler Trucks North America (DTNA) is recalling certain 2020-2026 Western Star 49X and 2021-2026 Western Star 47X vehicles. A stud connecting the battery to the starter at the frame rail may have been incorrectly installed, which can cause a short circuit.

Why it matters: A short circuit increases the risk of a fire.

Remedy

DTNA will inspect and replace damaged cables and loose hardware. In addition, DTNA will properly tighten hardware and install dielectric tape. All repairs will be performed, as necessary, free of charge. Owner notification letters were mailed July 1, 2025. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is F1020. This recall is replaced by NHTSA recall number 26V079. Vehicles already repaired under this recall will need to have the new remedy completed.

Owner notification: July 1, 2025 · Filing manufacturer: Daimler Trucks North America, LLC

Component
EXTERIOR LIGHTING, FORWARD COLLISION AVOIDANCE
Report received
September 10, 2024
Potential units
16,890campaign-wide
Defect and consequence

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2024-2025 Freightliner 108SD, 2022-2025 Freightliner 114SD, Freightliner Business Class M2, 2025 Freightliner eM2, 2020-2025 Western Star 49X, 2021-2025 Western Star 47X, and 2022-2025 Western Star 57X vehicles that may be upfitted with a body lighting interface controller and replacement brake lights. The brake lights may not illuminate when the brakes are automatically applied during an active brake assist (ABA) event.

Why it matters: Brake lights that fail to illuminate can fail to indicate to other drivers that the vehicle is slowing down, increasing the risk of a crash.

Remedy

Dealers will update the ABA software, free of charge. Owner notification letters were mailed October 24, 2024. Owners may contact DTNA customer service at 800-745-8000. DTNA's number for this recall is F1009.

Owner notification: October 24, 2024 · Filing manufacturer: Daimler Trucks North America, LLC

CAMPAIGN

NHTSA 23V208000

Component
EXTERIOR LIGHTING
Report received
March 28, 2023
Potential units
24,282campaign-wide
Defect and consequence

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2020-2021 Freightliner Cascadia and Western Star 49X vehicles. The hazard warning lights may flash improperly during an Advanced Braking Assist event. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, "Lamps, Reflective Devices, and Associated Equipment.".

Why it matters: Hazard warning lights that flash improperly may cause confusion for other drivers, increasing the risk of a crash.

Remedy

Dealers will update the software controlling the hazard warning lights, free of charge. Owner notification letters were mailed May 18, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL851.

Owner notification: May 18, 2023 · Filing manufacturer: Daimler Trucks North America, LLC

Component
ELECTRONIC STABILITY CONTROL (ESC), SERVICE BRAKES, AIR
Report received
February 10, 2023
Potential units
70,167campaign-wide
Defect and consequence

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2017-2023 Freightliner Cascadia, 2020-2023 Western Star 49X, 2021-2023 Western Star 47X, and 2022 Freightliner 114SD vehicles. The brake modulator valves on the front axle may corrode and cause the vehicle to pull to the affected side during braking initiated by Electronic Stability Control (ESC) or Roll Stability Control (RSC).

Why it matters: Brakes that pull to one side may cause a sudden change in vehicle direction, increasing the risk of a crash.

Remedy

Dealers will inspect and replace the front brake modulator valves, as necessary. Some vehicles will have a software update which will alert driver when a replacement is required. All repairs will be performed free of charge. Owner notification letters were mailed beginning October 13, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL966.

Owner notification: October 13, 2023 · Filing manufacturer: Daimler Trucks North America, LLC

Component
FORWARD COLLISION AVOIDANCE, SERVICE BRAKES, AIR
Report received
November 1, 2022
Potential units
219,390campaign-wide
Defect and consequence

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2017-2023 Freightliner Cascadia, 2020-2022 Freightliner Business Class M2, and 2022 Freightliner 114SD, and 2020-2023 Western Star 49X, 2021-2023 Western Star 47X, and 2021-2022 Western Star 57X vehicles. The brake modulator valves on the front axle may corrode and cause the vehicle to pull to the affected side during an Adaptive Cruise Control (ACC) braking event.

Why it matters: Brakes that pull to one side during an ACC braking event may cause a sudden change in vehicle direction, increasing the risk of a crash.

Remedy

Dealers will inspect and replace the front brake modulator valves, as necessary. Some vehicles will have a software update which will alert driver when a replacement is required. All repairs will be performed free of charge. Owner notification letters were mailed beginning October 16, 2023. DTNA's number for this recall is FL-958. This recall expands and replaces previous recall 20V-390. All vehicles previously repaired under recall 20V-390 will need to have the new remedy performed.

Owner notification: October 16, 2023 · Filing manufacturer: Daimler Trucks North America, LLC

CAMPAIGN

NHTSA 22V654000

Component
STRUCTURE
Report received
August 29, 2022
Potential units
3,498campaign-wide
Defect and consequence

Defect: Daimler Truck North America, LLC (DTNA) is recalling certain 2020-2023 47X and 49X vehicles. The hood bezel covers may detach.

Why it matters: Detached hood bezel covers may cause a road hazard and increase the risk of a crash.

Remedy

Dealers will inspect and install rivets on the hood bezel covers, as necessary, free of charge. Owner notification letters were mailed May 26, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-951.

Owner notification: May 26, 2023 · Filing manufacturer: Daimler Trucks North America, LLC

CAMPAIGN

NHTSA 22V230000

Component
VISIBILITY
Report received
April 8, 2022
Potential units
689campaign-wide
Defect and consequence

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2020-2022 Western Star 49X and 2021 Western Star 47X vehicles. The windshield wiper linkages may break, causing the windshield wipers to fail.

Why it matters: Inoperative windshield wipers can reduce visibility in certain driving conditions, increasing the risk of a crash.

Remedy

Dealers will inspect and replace the windshield wiper arm and linkage parts, as necessary, free of charge. Owner notification letters were mailed June 6, 2022. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-926.

Owner notification: June 6, 2022 · Filing manufacturer: Daimler Trucks North America, LLC

CAMPAIGN

NHTSA 22V227000

Component
STRUCTURE
Report received
April 7, 2022
Potential units
2,284campaign-wide
Defect and consequence

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2021-2023 Western Star 47X, 2020-2023 Western Star 49X, and 2021-2022 Western Star 57X vehicles equipped with side air intakes on the hood. The stainless steel cover on the side air intake may loosen and detach from the vehicle.

Why it matters: A detached side air intake cover may cause a road hazard and increase the risk of a crash.

Remedy

Dealers will replace the stainless steel cover, free of charge. Owner notification letters were mailed August 8, 2022. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-925.

Owner notification: August 8, 2022 · Filing manufacturer: Daimler Trucks North America, LLC

02 / COMPONENT BREADTH

What defects are listed for the 2020 Western Star 49X?

The most frequent component groups in 2020 Western Star 49X campaign records are Structure (2), Forward Collision Avoidance (2), Service Brakes, Air (2), Exterior Lighting (2), Electrical System (2); these counts describe filed campaigns rather than observed failure rates.
Structure2
Forward Collision Avoidance2
Service Brakes, Air2
Exterior Lighting2
Electrical System2

03 / MODEL-YEAR CONTEXT

How the 2020 Western Star 49X compares across model years

RecallRoad publishes 7 model-year reports for the Western Star 49X, spanning 2020–2026; each year keeps its NHTSA campaign count separate.
Open the complete Western Star 49X model history →