NHTSA DATA SNAPSHOT · SEP 21 2026MODEL MATCH ≠ VIN MATCHCHECK A VIN AT NHTSA ↗
RECALLROADTHE CAMPAIGN RECORD

MODEL-YEAR RECALL REPORT

2016 New Flyer XD40 recalls

NHTSA's September 21, 2026 snapshot lists 3 safety recall campaigns for the 2016 New Flyer XD40, spanning 3 component groups. A model match does not confirm that a specific VIN is included.

Official source: NHTSA recall campaign file · Snapshot September 21, 2026

Distinct campaigns3not VIN-specific
Component groups3distinct top-level categories
Latest recordNovember 22, 2018report received
VIN resultNot checkeduse official lookup

01 / OFFICIAL CAMPAIGNS

2016 New Flyer XD40 recall campaigns

The 2016 New Flyer XD40 report contains 3 distinct NHTSA campaigns; the most recently received record is campaign 18V827000 dated November 22, 2018.
Component
EQUIPMENT
Report received
November 22, 2018
Potential units
463campaign-wide
Defect and consequence

Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2015-2017 New Flyer XD40 and XN60, 2015 XD60 and XDE40 and 2013-2017 XN40 vehicles, equipped with certain Kidde Technologies, Inc. (KTI) KDS-25 fire extinguishers as part of the optional fire suppression system. The actuator of the extinguisher may not function properly, preventing the fire extinguisher from discharging the fire suppression agent in the event of a fire.

Why it matters: If the fire suppression system does not work as intended, it can increase the risk of injury in the event of a fire.

Remedy

New Flyer has notified owners, and KTI will inspect the fire suppression systems and replace the electrical piston actuators, as necessary, free of charge. The recall began on November 29, 2018. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R18-020.

Owner notification: November 29, 2018 · Filing manufacturer: New Flyer of America Inc.

CAMPAIGN

NHTSA 17V539000

Component
SEAT BELTS
Report received
August 30, 2017
Potential units
214campaign-wide
Defect and consequence

Defect: New Flyer Industries Ltd. (New Flyer) is recalling certain 2015-2016 MD30, 2016 MD35, 2017 XD35, XD60, XDE35, XDE40, XDE60, XN35 and 2016-2017 XD40 and XN40 transit buses, equipped with certain Recaro Commercial Bus Driver Seats (models Ergo R, Ergo D, AM71, AM72 and AM80). The seat belt buckle may be stuck in the locked position, preventing the seat belt tongue from being able to be inserted and locked.

Why it matters: If the seat belt cannot be latched, the bus may be operated without the seat belt being used, increasing the risk of injury in the event of a crash.

Remedy

New Flyer has notified owners and work with the supplier to replace the buckle housings, free of charge. The recall began September 15, 2017. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyers' number for this recall is R17-017.

Owner notification: September 15, 2017 · Filing manufacturer: New Flyer Industries Ltd.

Component
ELECTRICAL SYSTEM
Report received
April 19, 2016
Potential units
1,897campaign-wide
Defect and consequence

Defect: New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2013 C40LFR, XN35, 2014-2016 XD35, XD60, XDE40, 2015-2016 XD40, XDE60, 2014 XDE35, 2013-2015 XE40, 2013-2016 XN40, XN60, and 2014-2015 XT40, and XT60 transit buses. These buses have an Electric Transit Operator (ETO) controller that controls the bus door motor function which may have a software defect which can cause failure of the rear door guide roller linkage resulting in a bus' rear door opening unexpectedly while the bus is in motion.

Why it matters: If the rear bus door opens unexpectedly while the bus is in motion, there is an increased risk of injury for the passengers.

Remedy

New Flyer will notify owners, and dealers will install a firmware upgrade, and replace the roller bracket plates, free of charge. The recall began on May 4, 2016. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R16-005.

Owner notification: May 4, 2016 · Filing manufacturer: New Flyer Industries Ltd.

02 / COMPONENT BREADTH

What defects are listed for the 2016 New Flyer XD40?

The most frequent component groups in 2016 New Flyer XD40 campaign records are Electrical System (1), Seat Belts (1), Equipment (1); these counts describe filed campaigns rather than observed failure rates.
Electrical System1
Seat Belts1
Equipment1