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RECALLROADTHE CAMPAIGN RECORD

MODEL-YEAR RECALL REPORT

2009 Kenworth C500 recalls

NHTSA's September 21, 2026 snapshot lists 4 safety recall campaigns for the 2009 Kenworth C500, spanning 4 component groups. A model match does not confirm that a specific VIN is included.

Official source: NHTSA recall campaign file · Snapshot September 21, 2026

Distinct campaigns4not VIN-specific
Component groups4distinct top-level categories
Latest recordFebruary 23, 2024report received
VIN resultNot checkeduse official lookup

01 / OFFICIAL CAMPAIGNS

2009 Kenworth C500 recall campaigns

The 2009 Kenworth C500 report contains 4 distinct NHTSA campaigns; the most recently received record is campaign 24V145000 dated February 23, 2024.
Component
SERVICE BRAKES, AIR
Report received
February 23, 2024
Potential units
936campaign-wide
Defect and consequence

Defect: PACCAR Incorporated (PACCAR) is recalling certain 2009-2021 Kenworth C500, 2012-2021 Kenworth T440, 2009-2015 Kenworth T660, 2015-2024 Kenworth T680, 2009-2024 Kenworth T800, 2009-2020 Kenworth T370, 2014-2023 Kenworth T880, 2011-2016 Kenworth T470, 2023 Kenworth T480, and 2009-2019 Kenworth W900 vehicles. The air tanks have an insufficient volume of air for the brake system. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems.".

Why it matters: Insufficient air volume can reduce braking performance and increase the risk of a crash.

Remedy

Dealers will install the correct volume air tanks, free of charge. Owner notification letters were mailed August 12, 2024. Additional owner notification letters were mailed October 27, 2025. Owners may contact PACCAR customer service at 1-425-828-5888. PACCAR's number for this recall is 24KWD.

Owner notification: August 12, 2024 · Filing manufacturer: PACCAR Incorporated

Component
ENGINE AND ENGINE COOLING
Report received
March 24, 2011
Potential units
5,831campaign-wide
Defect and consequence

Defect: Paccar is recalling certain model year 2007-2011 kenworth c500, t2000, t600, and t660, as well as model year 2009-2011 peterbilt 387 and 388 trucks equipped with caterpillar c15 engine and manufactured from may 11, 2006, through september 17, 2010. degradation of a combustion tube weld can cause radial heat impingement on the body which may burn through certain bodies used on c15 engines.

Why it matters: This could result in a fire.

Remedy

Caterpillar is handling the owner notification and remedy for this campaign. please see caterpillar's defect report 11e-006. caterpillar will replace the single piece combustion tube with a thick wall combustion tube which will not allow the heat to break through. this service will be performed free of charge. due to a parts supply issue, owners will be notified by the end of april 2011 about the safety defect, and will then be notified again once the free remedy is available, currently estimated to be around late july 2011. owners may contact caterpillar toll-free at 1-800-447-4986.

Owner notification: August 4, 2011 · Filing manufacturer: PACCAR INCORPORATED

Component
STEERING
Report received
July 2, 2010
Potential units
9,697campaign-wide
Defect and consequence

Defect: Paccar is recalling certain model year 2008-2010 trucks equipped with trw steering shafts. the circumferential weld around the steering shaft tube that welds the splined tube to the non-splined tube may be mislocated. mislocation of the circumferential weld may allow the splined tube and non-splined tube to rotate relative to one another during a low speed, high torque turn, possibly resulting in a separation of the two tubes.

Why it matters: A separation of the splined and non-splined tubes would cause a loss of steering control and increase the risk of a vehicle crash.

Remedy

Dealers will inspect the steering shaft using a weld placement gauge provided by trw. any steering shaft found to have been welded improperly will be replaced free of charge. the safety recall began on july 30, 2010. owners may contact kenworth at 425-828-5440 and peterbilt at 940-591-4196.

Owner notification: July 30, 2010 · Filing manufacturer: PACCAR INCORPORATED

CAMPAIGN

NHTSA 10V212000

Component
SERVICE BRAKES, AIR, STRUCTURE
Report received
May 18, 2010
Potential units
10campaign-wide
Defect and consequence

Defect: Kenworth is recalling certain model year 2009 through 2011 c500 trucks manufactured from october 24, 2008 through january 13, 2010. during maneuvers with certain combinations of wheel turn, articulation, and bump, the brake chamber can contact the rear hood support.

Why it matters: The contact can damage the brake chamber leading to a loss of braking function at the affected wheel end, increasing the risk of a crash.

Remedy

Kenworth will notify owners and dealers will repair the vehicles free of charge. the safety recall began on june 8, 2010. owners may contact kenworth at 1-425-828-5440.

Owner notification: June 8, 2010 · Filing manufacturer: PACCAR INCORPORATED

02 / COMPONENT BREADTH

What defects are listed for the 2009 Kenworth C500?

The most frequent component groups in 2009 Kenworth C500 campaign records are Service Brakes, Air (2), Structure (1), Steering (1), Engine And Engine Cooling (1); these counts describe filed campaigns rather than observed failure rates.
Service Brakes, Air2
Structure1
Steering1
Engine And Engine Cooling1