OFFICIAL CAMPAIGN FILE

NHTSA campaign 25V566000

NHTSA campaign 25V566000 covers 29 published year-and-model reports from 1 makes in this index and lists 1,170 potentially affected units campaign-wide. VIN eligibility must be checked separately.

Report received August 29, 2025 · Snapshot September 21, 2026

01 / DEFECT RECORD

What NHTSA campaign 25V566000 says

NHTSA campaign 25V566000 identifies ELECTRICAL SYSTEM and states that A battery module that overheats increases the risk of a fire.

Defect summary

New Flyer of America, Inc. (New Flyer) is recalling certain 2013, 2017-2025 XE40, 2019-2025 XE60, XE35, 2023-2025 XHE40, and 2024-2025 XHE60 buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.

Consequence summary

A battery module that overheats increases the risk of a fire.

02 / CORRECTIVE ACTION

Remedy for NHTSA campaign 25V566000

For NHTSA campaign 25V566000, the filed corrective action says: New Flyer will inspect and replace the battery module as necessary. New Flyer will also update the BMS software. All repairs will be performed free of charge. Owner notification letters were mailed October 6, 2025. Owners may contact New Flyer's customer service at 1-800-241-2947.

New Flyer will inspect and replace the battery module as necessary. New Flyer will also update the BMS software. All repairs will be performed free of charge. Owner notification letters were mailed October 6, 2025. Owners may contact New Flyer's customer service at 1-800-241-2947.

Owner notification: October 6, 2025
Filing manufacturer: New Flyer of America, Inc.
Component groups: ELECTRICAL SYSTEM

03 / PUBLISHED VEHICLES

Vehicles listed under NHTSA campaign 25V566000

RecallRoad links 29 year-and-model reports associated with NHTSA campaign 25V566000; the list reflects published source rows, not individual VIN coverage.